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hpw series 1 june 2007 mixed signal & power connectors product description mixed power & signal pcb connector approvals qualified at a system level on both civil and military programs features rugged design signal & power contacts high reliability contacts markets mil/aero space, marine, rail & industrial performance/specification material insulator polyphenylene sulphide insulation 5 gigohms minimum at 500vdc contact pin & socket copper alloy mechanical endurance in excess of 2000 operations socket wires beryllium copper engagement/withdrawal forces 0.42 n (1.5 oz) nominal per contact temperature range -55? to +125? guides stainless steel voltage rating 400 v dc or ac peak nominal ( @sealevel) contact plating mil-g-45204 gold plate contact resistance size 22: 11.0 milliohms maximum male pin diameter size 22: 0.75 mm nominal current rating hpw part number configurator size 16: 4.5 milliohms maximum size 22: 5 amp size 16: 15 amp size 16: 1.56 mm nominal
prefix no. of cavities 63, 92, 100, 107 contact plating u = see below contact gender m = male f = female contact termination 0 = no contacts = crimp bucket x = through board solder - 180 b = through board solder - 90 m = mixed note: not all combinations are available polarising/guides ta = female jacking, polarised, vertical mount nb = male polarised, vertical mount fb = female polarised, float mount standard variations 000 = standard non readable code = contact mix configuraion etc. 0p0 = back potting hw mca 0p0 p 0 6 3 s m ca = male jacking, polarised, free rotating ordering information c fe = female polarised, vertical mount nc = male polarised, transverse mount ff = female polarised, transverse mount u gold plate description component conforms to component finish ordering code connector finish ordering code plating thickness* socket -/9 mil-g-45204 (type ii, grade c, class 1) 1.27 m gold plate 50 in gold plate minimum pin -/7 mil-g-45204 (type ii, grade c, class 1) 1.27 m gold plate 50 in gold plate minimum contact plating finishes *plating thickness these values apply to mating surfaces. s = u plating with tin dipped termination dimensions are in mm hpw series 2 june 2007
hpw standard insulators 63 way male half 92;107 way male halves 92 way half 63 way female half 107 way half 92 way half 92;107 way female halves 14.95 max 10.97 max 13.55 max 13.55 max 9.00 max 15.35 max 16.00 max 18.35 max 20.00 max 10.00 max 107 way half 5.48 max (0.216?) 6.77 max (0.267?) 8.00 max (0.315?) 10.00 max (0.394?) size 16 cavities 3 plcs size 22 cavities 60 plcs size 16 cavities 23 plcs size 22 cavities 46 plcs size 16 cavities 15 plcs size 22 cavities 77 plcs size 16 cavities 15 plcs size 16 cavities 23 plcs (0.589?) (0.533?) (4.319?) 8.05 max (0.317?) (0.354?) (0.533?) (0.604?) (0.722?) (0.787?) (0.394?) (0.630?) 8.05 max (0.317?) 79.85 max 71.12 (2.800?) (3.144?) 79.85 max 71.12 (2.800?) (3.144?) 140.00 max 130.56 (5.140?) (5.512?) 140.00 max 130.56 (5.140?) (5.512?) 139.90 max 130.56 (5.140?) (5.508?) 139.90 max 130.56 (5.140?) (5.508?) dimensions are in mm hpw series 3 june 2007
100 way male half 100 way female half 14.95 max (0.354 ? ) 10.97 max 13.35 max 14.97 max 9.00 max size 16 cavities 14 plcs size 16 cavities 14 plcs size 22 cavities 72 plcs 7.48 max (0.294 ? ) 5.48 max (0.216 ? ) hpw standard insulators / tooling (0.589 ? ) (0.317 ? ) 8.05 max (0.533 ? ) (0.425 ? ) (0.589 ? ) 91.50 (3.602 ? ) 91.50 (3.602 ? ) 192.15 max (7.565 ? ) 91.50 (3.602 ? ) 91.50 (3.602 ? ) 192.18 max (7.566 ? ) crimp tool (mil specification) positioner m22520/2-01 extraction tool insertion tool size 22 contacts size 16 contacts m22520/1-01 hpw-501 hpw-502 pair of non-ferrous tweezers pair of non-ferrous tweezers hpw-521 hpw-512 tooling dimensions are in mm hpw series 4 june 2007
termination b: through board solder 90 hpw standard pcb terminations 63 way & 100 way 92 way & 107 way 63 way 92 way & 107 way 100 way male half size 16 size 22 termination x: through board solder 180 size 16 size 22 92 way & 107 way 92 way & 107 way 63 way & 100 way 63 way 100 way 3.80 2.80 3.80 2.80 dimensions are in mm hpw series 5 june 2007
hpw standard pcb terminations male half termination c: crimp bucket size 16 size 22 92 way & 107 way 92 way & 107 way 63 way & 100 way 100 way 63 way dimensions are in mm hpw series 6 june 2007
hpw standard pcb terminations termination b: through board solder 90? female half termination x: through board solder 180 92 way & 107 way size 22 100 way 92 way & 107 way 92 way & 107 way size 16 size 22 63 way 3.80 2.80 3.80 2.80 size 16 92 way & 107 way 63 way & 100 way dimensions are in mm hpw series 7 june 2007
hpw standard pcb terminations termination c: crimp bucket female half 92 way & 107 way 92 way & 107 way 100 way size 16 size 22 63 way 63 way & 100 way dimensions are in mm hpw series 8 june 2007
fb fe ff ta male guide index style ca jacking, free rotating; polarised; vertical mounting; style nb style nc female guide index style fb float; polarised; vertical mounting; ca nb nc hpw standard guides male/female polarised; vertical mounting; bracket (92; 107 way only) polarised; transverse mounting; style fe polarised; vertical mounting; style ff bracket; polarised; transverse mounting; style ta jack socket; polarised; vertical mounting; male guides female guides dimensions are in mm hpw series 9 june 2007
hpw standard guides male style ca jacking polarised, free rotating style nb polarised, vertical mount style nc polarised, transverse mount (92; 107 way) (63; 92; 100;107 way) (92; 107 way) (63; 100 way) dim a ways (style nc) board thickness 2.00 0.079 63 way 5.40 0.213? 100 way 8.40 0.331? 5.00 0.197? max 92; 107 way 3.10 0.122? 5.50 0.217? dim a max dim a max style board thickness 5.60 0.220? nb 9.75 0.384? max style dim a max dim a max 8.60 0.339? ca 8.25 0.325? (mated) (free) dim a max max max dim a max dim a dimensions are in mm hpw series 10 june 2007
hpw standard guides female style ta polarised jack socket, vertical mount style fb polarised float mount socket, vertical style fe polarised socket, vertical mount style ff polarised socket, transverse mount (92;107 way) (63; 92; 100; 107 way) (92;107 way) (92;107 way) ways (style nc) board thickness 4.50 0.079 8.30 0.213 ? max 92; 107 way 4.70 0.122 ? 8.50 0.217 ? dim a max 63; 100 way dim a max dim a max style board thickness 4.00 0.157 ? ff 6.50 0.256 ? max dim a max dim a max style panel thickness 2.70 0.106 ? ta 8.50 0.335 ? max dim a max dimensions are in mm hpw series 11 june 2007
male hpw pcb standard 90 preparations details 63 way 90 pcb layout dimensions are in mm hpw series 12 june 2007
hpw pcb standard 90 preparations details 92 way 90 pcb layout male 92 way 90 pcb layout female dimensions are in mm hpw series 13 june 2007
0 hpw pcb standard 90 preparations details male 100 way 90 pcb layout dimensions are in mm hpw series 14 june 2007
hpw pcb standard 90 preparations details male 107 way 90 pcb layout female 107 way 90 pcb layout dimensions are in mm hpw series 15 june 2007
hpw pcb standard 180 preparations details male 63 way 180 pcb layout female 63 way 180 pcb layout dimensions are in mm hpw series 16 june 2007
hpw pcb standard 180 preparations details male 92 way 180 pcb layout female 92 way 180 pcb layout 30 3 dimensions are in mm hpw series 17 june 2007
hpw pcb standard 180 preparations details male 100 way 180 pcb layout female 100 way 180 pcb layout dimensions are in mm hpw series 18 june 2007
hpw pcb standard 180 preparations details male 107 way 180 pcb layout female 107 way 180 pcb layout dimensions are in mm hpw series 19 june 2007

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